Technical Details
| Specification | |
|---|---|
| Product code | FP-MF400-HCTS |
Key Features & Benefits | Teaches Complete Hydraulic Cylinder Overhaul Workflow : Students learn every essential task: preparation, safe disassembly, inspection, seal replacement, reassembly, testing, and air bleeding. Industry-Standard Safety and Best Practices : Designed by cylinder overhaul specialists, the simulator supports safe workflow habits, correct tool usage, and error-free learning, without the liability risks that come with real machinery. Four-Station Mobile Training Platform : Ideal for group instruction, demonstrations, and lab rotation. Includes welded steel fixtures, locking cradles, and clear acrylic safety shields at every station to protect students from oil spray during testing. Real-Time Failure Analysis Training : The system teaches how to identify the most common causes of hydraulic cylinder failure, exactly the skill set employers demand. Boosts Employability & Technician Productivity : Graduates gain high-value technical skills that reduce downtime, prevent equipment damage, and increase workplace safety. Expandable with Real Cylinder Types & Seal Kits : Supports round-weld and tie-rod cylinders (MF400-RWC & MF400-TRC). Dedicated seal kits available (MF400-SK). |
|---|---|
Specifications | Training Capabilities : Complete cylinder overhaul procedure / Component inspection & failure analysis / Piston and rod seal replacement / Assembly and torque sequencing / Cylinder testing & pressure verification / Air-bleeding procedures Hands-On Activities : Safe preparation & securing of cylinders / Tool selection and correct usage / Disassembly and component extraction / Tube honing assessment / Correct seal installation / Final test procedures Training Module & Structure : Four-station mobile module with swivel-lock casters / Steel & aluminum construction with powder-coat finish / Welded anchors and cradles with mechanical locks / Clear acrylic safety covers on each station / Storage capacity for up to 18 cylinders Supported Cylinder Types : Round-welded hydraulic cylinders (MF400-RWC) / Tie-rod hydraulic cylinders (MF400-TRC) / Seal kits: MF400-SK (fits both types) Safety & Ergonomics : Cylinders anchored to prevent barrel rotation / Rod secured against rotation during piston removal / Fixtures prevent accidental cylinder falls or student injury / Acrylic shields prevent oil spray during misassembly tests Electrical Requirements : 110 VAC, 20-amp dedicated circuit / 12-gauge extension cord max 50 ft, if used Dimensions & Shipping : Dimensions: 29" W × 45" D × 69" H (Page 3 diagram) / Shipping weight: 825 lbs (374 kg) / Shipping size: 84" × 54" × 42" |
Curriculum | Overview: The MF400-HCTS curriculum teaches closed-loop hydrostatic transmission behavior and diagnostics through structured testing and real-world fault simulations. Students learn to analyze loop pressure dynamics, displacement changes, and load interactions. Topics Covered: Hydrostatic drive theory / Loop pressure analysis / Charge pump operation / Cavitation & loop instability / Over-center load behavior / Pump - motor displacement control / Transmission troubleshooting |